Thursday, 8 April 2010
Very cool tool: Horn mallets.
There was once a tool that was commonplace in most jewellery and silversmithing workshops. This was the horn mallet or hammer (I won't be drawn on the difference, it gets too technical). These were usually made from a compressed Ram's horn wrapped as Rawhide mallets are typically constructed. Some were made of a material more dense material such as Buffalo horn, which was made from a block and shaped from there.
I have always thought the Buffalo mallets were far superior as they do not de-laminate over time and start to unravel. Also, in my experience, Buffalo is less likely to chip, that said always wear eye protection because when you make things of beauty it is useful to be able to see them!
Whats the point of these mallets? Horn is harder and heavier than wood, even Lignum Vitae. It is however, limited by the size of the raw material. If you want to use a hammer or mallet that is small and easy to wield, will shape and stretch precious metals, but.....here's the important bit......won't mark the metal like steel, horn is the answer. They are also great for adjusting watch bracelets with pins you have to hammer as if you slip it won't mark the bracelet or leave behind filings as brass ones do.I've been making and using horn mallets up to 28mm diameter for many years now and would never go back.
I have recently found a good reliable supplier for horn from the Indian Water Buffalo. Yes, this is material from an actual animal, but is a by product of the meat industry, just the same as leather. I believe this is a great way to show respect for the animal as just using the meat is wasteful (this is also Hugh Fearnley Whittingstall's philosophy).
Having found this supplier, I am trying to get someone interested in supplying these to the trade and public. I think this is just the beggining as there are many other applications for horn. If you make handmade chain, I will be making some very special winding sticks. Great tools to use wether you are a professional and enjoying using something of quality or a craft worker with a slightly damp workshop (they don't rust).
If I get someone interested ,I will let you all know.
Take care,
Damian.
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